Product: Clutch Housing Assembly

• Project Background:
     - Ongoing Project
     - C&H and Customer Design Evolution
     - C&H Engineering Design of Replacement Die
     - Ongoing Configuration Change Management

• Production Process:
     - Diecast: A380 Aluminum alloy casting, 21 pounds
     - X-Ray Audit; Computerized Process Monitoring
     - Machining: Horizontal and Vertical Machining Centers
     - Assembly

• C&H Facility: Temple, Texas

• Requirements:
     - Multinational Destinations
     - Ten Configurations
     - Approx. 85,000 Units per Year Volume

Product: Differential Cover

• Project Background:
     - New Project: Localization Initiative from Japan
     - C&H Engineering Die Design and Metal Flow Analysis
     - Dedicated Machining Work Cell and Layout Development
     - Quality Planning and Scheduling
     - High Volume Pre-Production Casting and Machining Trials

• Production Process:
     - Diecast: A380 Aluminum alloy casting, 3.0 pounds
     - X-Ray Audit; Computerized Process Monitoring
     - Secondary Finishing: Shotblast
     - Machining: CNC Lathe and Mill Operations
     - Part Assembly and Wash
     - Returnable Cell Divider Packaging

• C&H Facility: Temple, Texas

• Requirements:
     - Close Tolerance Machining
     - Cleanliness Testing
     - Productivity and Scrap Improvement through Six Sigma Process
     - Approx. 50,000 Units per Year Volume

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